聚乙烯醇改性对原子层沉积氧化铝复合隔膜的影响
Effect of Polyvinyl Alcohol Modification on Atomic Layer Deposited Alumina Polyethylene Composite
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摘要: 原子层沉积技术(ALD)是一种具有表面自限性反应的薄膜生长技术,可以精准控制薄膜的生长。本文研究了ALD技术包覆聚烯烃隔膜,制作纳米氧化铝聚烯烃复合隔膜。聚烯烃膜表面无ALD氧化铝反应基团,造成ALD氧化铝生长成核慢,前期反应效率低,最终生长的氧化铝多形成团簇而非完整覆盖的薄膜。为了增强ALD氧化铝包覆聚乙烯膜(PE)的全覆盖薄膜生长,将PE膜进行了聚乙烯醇(PVA)表面改性处理,然后进行ALD Al2O3生长。通过扫描电镜、红外光谱、电感耦合发射光谱仪等技术手段系统分析了PVA表面改性对ALD Al2O3包覆PE膜性能指标的影响。结果表明,PVA改性可以简单有效地在PE膜上增加羟基(-OH)作为ALD反应位点。处理后的PE膜进行ALD Al2O3生长,前驱体进入反应腔室后更易与表面羟基进行反应,提高表面生长效率,纤维上均匀包覆氧化铝,无岛状生长的Al2O3团簇。同时PVA改性可以增强复合膜的耐热收缩性能,减少厚度增加,减轻机械结构的损坏。Abstract: Atomic layer deposition (ALD) technology is a surface self-limiting thin film growth technology that can control the coating thickness precisely.We studied ALD coated polyolefin film to form nano-alumina polyolefin composites.However, the non-reactive groups on the polyolefin film cannot initiate ALD growth directly, resulting in a low growth efficiency in the early stage reaction and final formation of alumina clusters on polyolefin surface.To improve the properties of polyethylene (PE) membrane coated by ALD alumina, the PE membrane surface was modified with polyvinyl alcohol (PVA) and then followed up with ALD Al2O3.The effects of PVA modification on ALD alumina coating PE film were characterized by means of scanning electron microscopy, Fourier Transform infrared spectroscope and Inductive coupling plasma emission spectrometry.The results indicated that the PVA surface modification could increase the hydroxyl group (-OH) on the PE film as the ALD reaction sites effectively.When the PE film surface was modified with PVA, the subsequent ALD growth efficiency was improved significantly, and alumina thin film formation on PE membrane fibers instead of island-shaped Al2O3 cluster was achieved.It was also found that the thermal shrinkage of the modified composite film was enhanced, thickness increase of the composite film and the damage of the mechanical structure were reduced as well.