一种新型长寿命模块化弹簧操动机构真空断路器的研制
Design Optimization of Vacuum Circuit Breaker with Spring Manipulator:A Simulation and Experiomental Study
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摘要: 针对炼钢、投切电容器组电气零部件频繁操作造成断路器寿命缩短的问题, 选用12kV-1250A-31.5kA弹簧操动机构真空断路器为研究对象, 设计了一种新型精简、高效的传动方案, 显著提高了刚分速度;对合闸弹簧、分闸弹簧及触头压力弹簧、缓冲器、传动环节、润滑等方面提出了长寿命设计理念, 对关键薄弱环节进行仿真或疲劳寿命分析, 全方位提升了产品机械寿命;采用模块化设计方法, 将操动机构各功能模块集成设计在高强度铝合金箱体上, 零件数量大幅降低, 操动机构性能更加稳定, 可靠性显著提升。在型式试验中, 本文所述断路器在未检修的情况下一次性通过100次额定短路开断电流电寿命试验和6×104次机械寿命试验。该真空断路器已投入批量生产, 具有实用推广价值。Abstract: Herein, we addressed the problem of short service-life of vacuum circuit breaker (12 kV-1250 A-31.5 kA) in industrial applications, especially in steel plants and switching capacitor banks.The original work was design optimization of the spring manipulator, comprissing the closing/opening, contact-pressure springs, damper, transmission and lubrication units.The weak mechanical links were singled out via numerical simulation and fatigue test to improve the mecahnical life of vacuum circuit breaker.Besides, the optimized functional modules were integrated on a high strength aluminum alloy case-body.The service-life of the newly-designed vacuum circuit breaker, with significantly reduced number of parts, was tested.The results show that the optimized vacuum circuit breaker outperforms the conventional one because of a much longer service-life, a greater stability and a higher relliablity.We suggest that the novel vacuum circuit breaker be of much technological interest in industrial applications.