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车离合器用SPS烧结B4C颗粒增强Cu基复合材料组织和摩擦性能分析

Impact of B4C-Content on Tribological Behavior of Cu-Based Composite Sintered with Spark Plasma: An Experimental Study

  • 摘要: 为了提高汽车制动性能,通过B4C颗粒增强Cu基复合材料,并对其进行放电等离子烧结(SPS)制造。采用实验测试的手段研究不同质量分数的B4C颗粒对复合材料组织和摩擦性能的影响。研究结果表明:B4C处于10%~30%范围时,未出现明显团聚;当B4C达到50%时,B4C颗粒出现团聚状态。材料密度随着B4C含量的上升而逐渐增加,通过SPS烧结,能够明显降低Cu合金的体积膨胀率。当B4C含量处于较低水平时,摩擦副能够良好地贴合Cu基体,导致基体产生剥离现象。当材料中增强体含量继续上升,犁沟状磨损形貌。B4C/Cu基材料具有较高的最大摩擦系数与平均摩擦系数。通过降低B4C/Cu基材料颗粒脱落程度,可以有效提高材料的摩擦稳定系数。

     

    Abstract: The influence of the mass fraction of B4C on the microstructures and tribological properties of the B4C-reinforced,Cu-based composite,a vehicle clutch material fabricated by spark plasma sintering(SPS),was investigated with X-ray diffraction,scanning electron microscopy and conventional mechanical probes.The preliminary results show that the B4C mass-fraction had a major impact.To be specific,as the B4C-content increased from 10% to 50%(wt),the composite density increased,the wear-resistance,average and peak friction-coefficients changed in an increase-decrease manner,accompanied by a decrease of the friction stability coefficient,possibly because of the increases of B4C agglomeration and because of the B4C clusters peeling off.At a B4C mass fraction of 50%,agglomeration of B4C particles became fairly obvious.Much work remains to be done to optimize the B4C mass fraction and to fully understand the phase-structures of the B4C-reinforced Cu-based composite material.

     

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