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连加俤, 陈皇凯, 叶剑元, 李根, 许静, 潘威. 夹管式真空界面阀设计与通过性模拟研究[J]. 真空科学与技术学报, 2024, 44(3): 229-242. DOI: 10.13922/j.cnki.cjvst.202310012
引用本文: 连加俤, 陈皇凯, 叶剑元, 李根, 许静, 潘威. 夹管式真空界面阀设计与通过性模拟研究[J]. 真空科学与技术学报, 2024, 44(3): 229-242. DOI: 10.13922/j.cnki.cjvst.202310012
LIAN Jiadi, CHEN Huangkai, YE Jianyuan, LI Gen, XU Jing, PAN Wei. Vacuum Interface Valve Design and Pass-through Simulation[J]. CHINESE JOURNAL VACUUM SCIENCE AND TECHNOLOGY, 2024, 44(3): 229-242. DOI: 10.13922/j.cnki.cjvst.202310012
Citation: LIAN Jiadi, CHEN Huangkai, YE Jianyuan, LI Gen, XU Jing, PAN Wei. Vacuum Interface Valve Design and Pass-through Simulation[J]. CHINESE JOURNAL VACUUM SCIENCE AND TECHNOLOGY, 2024, 44(3): 229-242. DOI: 10.13922/j.cnki.cjvst.202310012

夹管式真空界面阀设计与通过性模拟研究

Vacuum Interface Valve Design and Pass-through Simulation

  • 摘要: 船舶上的真空排污系统中作为阻隔大气与真空的核心部件真空界面阀,设计一款可靠实用的真空界面阀对整个真空排污系统至关重要。文章设计了一款真空界面阀,利用ANSYS Workbench对橡胶阀芯进行有限元分析,探究压强不同、阀芯结构不同情况下形变量与应力规律,利用DPM粒子模型检测出口粒子所占百分比模拟通过性,得出界面阀的最佳设计参数比例为1.40:1。通过出口粒子呈现正态分布现象,结合粒子轨迹云图、速度云图,分析出口粒子呈现正态分布原因在于直径不同的粒子,质量速度不同,粒子受到重力以及萨夫曼剪切提升力作用不同,解释了出口粒子分布原因。由于阀芯结构导致的形变量不同,使得粒子离壁面的距离不同,因此不同结构模型壁面对粒子的吸收程度也不同,这就使得出口粒子所占百分比不同,由此分析解释了真空界面阀结构不同所导致的阀门通过性差异。

     

    Abstract: As the core component of the vacuum interface valve that separates the atmosphere and vacuum in the vacuum sewage system on ships, the design of a reliable and practical vacuum interface valve is crucial to the whole vacuum sewage system. In this paper, a vacuum interface valve is designed, using ANSYS Workbench to carry out finite element analysis on the rubber spool on the rubber spool, to explore the shape variable and stress law under different pressure and spool structure, and to simulate the passability by utilizing the DPM particle model to detect the percentage of exported particles, and to conclude that the optimal ratio of the interface valve's design parameter is 1.40:1, and that the exported particles show a normal distribution phenomenon. Combined with the particle trajectory cloud map and velocity cloud map, we analyze that the reason for the normal distribution of the exit particles is that particles with different diameters have different mass velocities, and the particles are subject to different gravitational forces as well as different Saffman's shear lifting forces, which explains the reason for the distribution of the exit particles. Due to the different shape variables caused by the spool structure, the distance of the particles from the wall surface is different, so the wall surface of different structural models absorbs particles to a different extent, which makes the percentage of exported particles different, and this analysis explains the differences in the passage of the valve caused by the different structures of the vacuum interface valve.

     

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