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面向聚变装置真空内漏检测的定向分子流高灵敏检测技术研究

High-Sensitivity Detection Technology of Directed Molecular Flow for In-vacuum Leak Detection in Fusion Devices

  • 摘要: 针对大型真空容器内部微小漏孔远程定位过程中方向性差、检测距离受限的问题,提出一种基于多细管阵列与机械斩波轮耦合的定向分子流检测方法。建立分子流条件下泄漏气体经多细管阵列传输的理论模型,分析细管长径比、阵列流导和系统响应时间对检测信号的影响,并结合 COMSOL 与 Molflow 仿真及真空腔室扫描实验进行验证。仿真与实验结果表明,多细管阵列可显著提高泄漏气体压力信号,且信号增强效果随长径比增大而提高;在相同检测距离下,d=2 mm、l=30 mm 阵列的检测信号强于 d=2.5 mm、l=20 mm 阵列。实验测得两种阵列的最大可探测距离分别为115 mm和92 mm,与理论计算结果吻合较好。机械斩波轮可实现泄漏信号的周期调制,当转速为 0.125–0.25 r/s 时,调制信号与系统响应时间匹配较好。研究结果表明,该方法可用于真空容器内部微漏的远程定向检测,可为大型真空容器内部微漏的远距离、高效率定位提供新的技术途径。

     

    Abstract: To address the problems of poor directionality and limited detection distance in the remote localization of micro-leaks inside large-scale vacuum vessels, a directional molecular-flow detection method based on the coupling of a multi-capillary array and a mechanical chopper wheel is proposed. A theoretical model for the transport of leaked gas through the multi-capillary array under molecular-flow conditions was established. The effects of capillary length-to-diameter ratio, array conductance, and system response time on the detected signal were analyzed. The method was further verified by COMSOL and Molflow simulations as well as vacuum-chamber scanning experiments. The simulation and experimental results show that the multi-capillary array can significantly enhance the pressure signal of the leaked gas, and the signal enhancement increases with the length-to-diameter ratio of the capillaries. At the same detection distance, the array with d = 2 mm and l = 30 mm exhibits a stronger detection signal than the array with d = 2.5 mm and l = 20 mm. The experimentally measured maximum detectable distances of the two arrays are 115 mm and 92 mm, respectively, which are in good agreement with the theoretical calculations. The mechanical chopper wheel can realize periodic modulation of the leakage signal. When the rotational speed is 0.125–0.25 r/s, the modulated signal matches well with the system response time. The results indicate that the proposed method can be applied to remote directional detection of micro-leaks inside vacuum vessels and provides a new technical approach for long-distance and high-efficiency localization of micro-leaks in large-scale vacuum vessels.

     

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