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多层板真空炉温度均匀性数值模拟研究

Numerical Simulation Study on Temperature Uniformity of Multi-layer Plate Vacuum Furnace

  • 摘要: 针对真空干燥炉内温度分布不均影响物料干燥一致性的问题,提出了一种基于多物理场耦合仿真的参数优化方法。首先,通过集成固体与流体传热、流体流动及辐射传热机制,构建了炉腔三维传热模型,并经由实验验证了其准确性(36个测温点平均绝对误差为1.11℃,平均相对误差为2.12%)。基于该模型,进一步揭示了腔体压力、加热膜分区功率密度及中层铝板厚度对温度均匀性的影响机制。结果表明:随着压力降低,炉内温度均匀性先改善后趋于稳定,1/8 atm附近表现出较优温度均匀性;常压条件下,边缘区域功率密度较中心区域提高约10%时温度均匀性较好;增加中层铝板厚度可减小温度极差,但会降低系统平均温度,厚度为18~20 mm时综合温度分布性能较优。研究结果可为多层板真空干燥炉的热场优化设计提供参考。

     

    Abstract: To address the issue of uneven temperature distribution in vacuum drying furnaces affecting material drying uniformity, a parameter optimization method based on multiphysics coupled simulation is proposed. First, a three-dimensional heat transfer model of the furnace chamber is established by integrating solid and fluid heat transfer, fluid flow, and radiative heat transfer mechanisms. The results show good agreement between simulation and experimental data, with an average absolute error of 1.11℃ and an average relative error of 2.12% for 36 temperature measurement points. Based on the validated model, the effects of chamber pressure, zoned heating-film power density, and intermediate aluminum plate thickness on temperature uniformity were investigated. The results indicate that temperature uniformity improves initially and then tends to stabilize as pressure decreases, particularly around 1/8 atm. Under atmospheric pressure, a 10% increase in edge power density relative to the central region provides better temperature uniformity. Increasing the thickness of the intermediate aluminum plate reduces the temperature range but also lowers the average temperature. A thickness of 18–20 mm yields favorable overall temperature distribution characteristics. The results provide a reference for thermal field optimization and structural design of multi-layer plate vacuum drying furnaces.

     

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