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远程真空检漏测试平台设计

Design of a Remote Vacuum Leak Detection Test Platform

  • 摘要: 针对未来磁约束核聚变装置在涉氚运行阶段将面临的强辐射环境导致人工近距离检漏受限的难题,提出了一种基于质谱数据的机器学习粗定位和远程机器人喷氦检漏的精定位远程检漏策略,但真实泄漏的质谱数据稀少且存在检漏机器人缺乏验证环境的问题,因此本文设计了一套远程真空检漏测试平台,用于模拟泄漏数据的生成和远程检漏方案的验证。该平台主体由 304 不锈钢制成(容积 3.5\,\,\, \textm^3 ),集成了“罗茨-旋片机组预抽 + 磁悬浮分子泵主抽”的两级抽气系统及 150℃ 烘烤除气系统。能使平台的工作压力达到 5 \times 10^-5 \,\,\, \textPa ,较好地模拟聚变所需的高真空环境。通过平台的气体注入接口可以同时注入多路气体来模拟所需的不同泄漏工况,其上搭载的残余气体分析仪(RGA)和全量程真空计,能实现对平台的真空状态和气体组分演化的监测和对模拟数据的准确采集。利用 ANSYS 软件对主真空室进行的静力学仿真分析,表明主真空室在真空负压下的变形量、安全系数、等效应力及应力强度均处于安全范围内,结构满足力学稳定性要求。此外,对抽气及烘烤系统进行了理论计算,计算的极限压力为 5.86 \times 10^-6 Pa,能在20 h内达到工作压力,烘烤温度也能达到设定温度,最后完成了测试平台的搭建。

     

    Abstract: To address the challenge of restricted manual access for close-range leak detection in future magnetic confinement fusion devices due to the intense radiation environment during the tritium operation phase, a remote leak detection strategy is proposed. This strategy integrates machine learning-based coarse localization using mass spectrometry data with fine localization via robotic helium spraying. However, given the scarcity of real-world leakage data and the absence of a validation environment for leak detection robots, this paper designs a remote vacuum leak detection test platform to facilitate the generation of simulated leak data and the verification of remote detection schemes. Constructed primarily from 304 stainless steel with a volume of 3.5\,\,\, \textm^3 , the platform integrates a two-stage pumping system—comprising a Roots-rotary vane unit for roughing and a magnetically levitated molecular pump for main evacuation—along with a 150℃ bake-out degassing system. This configuration achieves a working pressure of 5 \times 10^-5 \,\,\, \textPa , effectively simulating the high-vacuum environment required for fusion applications. The platform utilizes gas injection interfaces to allow the simultaneous introduction of multiple gas streams, simulating various leakage scenarios. Equipped with a Residual Gas Analyzer (RGA) and a full-range vacuum gauge, the system enables real-time monitoring of vacuum status and gas composition evolution, ensuring the accurate acquisition of simulation data. Static structural analysis of the main chamber was conducted using ANSYS software. The results indicate that the deformation, safety factor, equivalent stress, and stress intensity under vacuum negative pressure are all within safe limits, confirming that the structure meets mechanical stability requirements. Furthermore, theoretical calculations for the pumping and bake-out systems demonstrate a calculated ultimate pressure of 5.86 \times 10^-6 \,\,\, \textPa . The system is capable of reaching the working pressure within 20 hours, and the bake-out temperature can achieve the preset target. Finally, the fabrication and integration of the test platform were completed .

     

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