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基于MS-CNN的真空镀膜机膜厚均匀性自动化控制方法

Automatic Control Method for Film Thickness Uniformity of Vacuum Coating Machine Based on MS-CNN

  • 摘要: 为解决真空镀膜过程中非线性、多尺度动态特性导致的膜厚均匀性恶化问题,克服传统控制方法在非稳态沉积工况下的适应性不足,提出了一种融合多尺度卷积神经网络(MS-CNN)与模糊PID的智能控制方法。通过MS-CNN提取膜厚动态特征,输出目标厚度基准,基于模糊PID控制器,动态调制溅射过程的公转速率与沉积时间等关键真空工艺参数,将均匀性控制问题转化为对目标厚度值的实时精准跟踪,实现在真空环境下达成膜层生长过程的自动化控制。实验结果表明,该方法应用后,系统稳定时间缩短了31%–39.5%,均匀性偏差峰值降低4%–7.4%,稳态均匀性误差减少66.7%–80%。为高精度真空镀膜工艺提供了一种数据驱动、自适应强的智能控制解决方案。

     

    Abstract: To solve the problem of deterioration of film thickness uniformity caused by nonlinear and multi-scale dynamic characteristics in the vacuum coating process, and to overcome the insufficient adaptability of traditional control methods in non steady state deposition conditions, an intelligent control method combining multi-scale convolutional neural network (MS-CNN) and fuzzy PID is proposed. Extracting dynamic characteristics of film thickness through MS-CNN, outputting target thickness benchmark, based on fuzzy PID controller, dynamically modulating key vacuum process parameters such as revolution rate and deposition time of sputtering process, transforming the uniformity control problem into real-time and accurate tracking of target thickness value, achieving automated control of film growth process in vacuum environment. The experimental results show that after the application of this method, the system stability time is shortened by 31%−39.5%, the peak uniformity deviation is reduced by 4%−7.4%, and the steady-state uniformity error is reduced by 66.7%−80%. Provided a data-driven and highly adaptive intelligent control solution for high-precision vacuum coating process.

     

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