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阴极笼离子渗氮技术及在材料表面改性领域的应用进展

Cathodic Cage Plasma Nitriding Technology and Its Application in Material Surface Modification

  • 摘要: 作为一种先进的离子渗氮技术,阴极笼离子渗氮具有显著的优势,可有效避免传统离子渗氮工艺中常见的边缘效应、空心阴极效应和表面打弧等问题,从而在基底表面均匀形成渗氮层或沉积层。该技术引入了阴极笼来辅助渗氮,不仅显著提高了等离子体密度,而且充当了均匀热源。阴极笼的引入极大地拓宽了该技术的应用范围,使其适用于多种基底材料,如合金、纯金属、聚合物和碳材料等,并实现了多样化沉积涂层。本文旨在阐述阴极笼离子渗氮的工艺原理和技术优势,系统分析不同工艺参数对渗氮效果的具体影响。同时,本文还将讨论该技术在提高材料硬度、改善摩擦磨损性能、增强耐蚀性、赋予生物抗菌功能以及优化表面导电性等领域的广泛应用前景。此外,本文还将分析当前研究中存在的问题和挑战,并提出未来的研究方向和发展趋势。期望本综述能为相关领域的研究人员提供有益的参考,推动阴极笼表面改性技术的不断创新和应用领域的不断拓展。

     

    Abstract: Cathodic cage plasma nitriding (CCPN) is an advanced technique of plasma nitriding, which can form a unique nitrided layer/deposition film on the substrate with overcoming the drawbacks of the edge effect, hollow cathode effect and arcing. The introduction of a cathodic cage in CCPN provides a homogeneous heating source and increases the plasma density. Moreover, the introduction of the cathodic cage greatly broadens the application scope of this technology, making it applicable to various substrate materials, including alloys, pure metals, polymers and carbon materials, and enabling the formation of diverse deposition coatings. This review aims to deeply elaborate on the process principle and technical advantages of cathodic cage plasma nitriding, and systematically analyze the specific impact of different process parameters on the nitriding effect. At the same time, this paper will also explore the broad application prospects of this technology in enhancing material hardness, improving friction and wear properties, enhancing corrosion resistance, endowing antibacterial functions and optimizing surface electrical conductivity. In addition, this paper will analyze the existing problems and challenges in current research and propose future research directions and development trends. It is hoped that this review can provide beneficial references and inspirations for researchers in related fields, and promote the continuous innovation and application scope expansion of cathodic cage surface modification technology.

     

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