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同步辐射储存环束线管封装平台设计与研究

Design and Development of a High-efficiency Encapsulation Platform for Beamline Tubes of Synchrotron Light Sources

  • 摘要: 为满足储存环束线管在组装前的封装保护需求,本研究开发了一套高效多通道束线管封装平台。平台采用模块化三腔结构设计,并通过高真空插板阀实现灵活隔离与联通,使其既能在调试阶段进行整体抽气,又可在封装阶段灵活切换抽气与充气路径;同时,平台支持单批次同步封装4根束线管,并配置多泵组协同抽气系统,从而有效避免了传统系统频繁启停的问题,实现高效连续封装。本文对平台真空腔在抽真空、烘烤抽气和充气封装三种典型工况下的结构强度进行了分析,结果表明其最小安全裕度为15%,满足ASME强度校核要求。进一步开展系统的泄漏率设计,并基于分子流模拟评估其极限真空度。仿真结果显示平台最大极限真空度可达3.67×10−9 Pa,显著优于设计指标。本研究为同步辐射储存环束线管的高效封装提供了可行方案,也对超高真空系统的设计与研发具有参考价值。

     

    Abstract: The beamline tubes of synchrotron storage rings require protective encapsulation. This study developed a high-efficiency multi-channel beamline tube encapsulation platform. And the platform features a modular three-chamber design with high-vacuum gate valves, enabling flexible isolation and interconnection; it allows integrated pumping during commissioning and selective switching between evacuation and gas filling during encapsulation. The system supports simultaneous encapsulation of four beamline tubes per batch and employs a coordinated multi-pump vacuum configuration, effectively avoiding the frequent start-stop operations typical of conventional systems and enabling continuous high-efficiency encapsulation. Structural analyses under three representative operating conditions—evacuation, bake-out pumping, and inflation encapsulation—indicate a minimum safety margin of 15%, meeting ASME strength verification requirements. Leakage rates of the platform were further designed, and molecular flow simulations were conducted to evaluate its ultimate vacuum performance, which reaches 3.67×10−9 Pa, significantly exceeding the design target. This work provides a viable solution for efficient encapsulation of storage ring beamline tubes and offers valuable guidance for the design and development of ultra-high vacuum systems.

     

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