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渐变或梯变孔隙率结构的正压标准漏孔数值分析

Numerical Analysis of a Positive Pressure Standard Leak with a Graded/Stepped Porosity Structure

  • 摘要: 由渐变或梯变孔隙率结构的多孔介质填充的正压标准漏孔,在不同工况条件下对漏孔漏率的影响机理进一步研究。文章采用数值模拟的方法建立数学模型。分析了不同渐变和梯变孔隙率、正压标准漏孔末端长度( \Delta x_2 )以及不同类型气体在不同的进气压力下对漏孔漏率影响,并给出了压力场分布。结果表明:在进气压力和温度相同的条件下,梯变孔隙率获得的漏率都高于渐变孔隙率和恒定孔隙率下获得的漏率;渐变孔隙率结构的正压标准漏孔,其压力变化曲线的曲率随着斜率绝对值的增大而增大;漏率随着正压标准漏孔末端长度 \Delta x_2 的增大而降低;在粘滞流状态下气体的粘度与正压标准漏孔的漏率成反比。在进气压力600 kPa条件下,与恒定孔隙率ε=0.2相比,渐变孔隙率ε=0.9−0.2获得的漏率提高了86.4%;与渐变孔隙率ε=0.9−0.2相比,渐变孔隙率ε=0.9−0.5获得的漏率提高了179%,梯变孔隙率ε=0.9−0.7−0.5−0.3−0.2以及梯变孔隙率ε=0.9−0.55−0.2 获得的漏率分别提高了6.9%和27.6%。基于上述结果得到了合理的设计多孔介质孔隙率结构变化能够有效控制漏率提高漏率稳定性的结论。该项研究对正压标准漏孔的加工设计提供借鉴作用。

     

    Abstract: Further research was conducted on the influence mechanism of graded or stepped porosity structures within porous media-filled positive-pressure standard leaks on leak rate under varying operating conditions. The article employed numerical simulation to establish a mathematical model. Analysis was performed on the effects of different graded and stepped porosity configurations, the outlet length ( \Delta x_2 ) of the positive-pressure standard leak, and different types of gases under varying inlet pressures on the leak rate. The pressure field distribution was also presented. The results indicate that under the same inlet pressure and temperature conditions, leak rates obtained with stepped porosity configurations are consistently higher than those obtained with either graded porosity or constant porosity configurations. For positive-pressure standard leaks with a graded porosity structure, the curvature of the pressure change curve increases with an increase in the absolute value of the gradient slope. The leak rate decreases as the outlet length \Delta x_2 increases.Under viscous flow conditions, the viscosity of the gas is inversely proportional to the leak rate of the positive-pressure standard leak. At an inlet pressure of 600 kPa, compared to a constant porosity of ε=0.2, a graded porosity configuration of ε=0.9−0.2 yielded an 86.4% increase in leak rate. Compared to the graded porosity configuration of ε=0.9−0.2, the graded porosity configuration ε=0.9−0.5 yielded a 179% increase in leak rate. The stepped porosity configurations ε=0.9−0.7−0.5−0.3−0.2 and ε=0.9−0.55−0.2 yielded increases in leak rate of 6.9% and 27.6%, respectively. Based on these findings, the study concludes that rationally designing the variation in the porosity structure of the porous medium can effectively control the leak rate and enhance its stability. This research provides valuable references for the manufacturing and design of positive-pressure standard leaks.

     

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