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衬底修饰层诱导的高覆盖率单层MoS2晶圆生长研究

Mediated Wafer-Scale Growth of Full-Coverage Monolayer MoS2

  • 摘要: 作为后摩尔时代集成电路发展的关键候选材料之一,二维二硫化钼(MoS2)晶圆级高质量制备是其产业化应用的重要基础。当前基于蓝宝石衬底的化学气相沉积(CVD)法虽可实现大尺寸MoS2薄膜生长,但受限于气相MoO3在蓝宝石Al-O界面上吸附能力较弱导致的钼源不均匀沉积,造成了薄膜翘曲和裂纹缺陷等问题。研究提出了一种蓝宝石衬底表面预制备Al-O-Mo-O化学键合修饰层的生长策略,成功生长出均匀连续、高覆盖率的2英寸单层MoS2晶圆。该方法通过在预退火沉积的过程中,提供稳定的氧气氛围,有效减弱了蓝宝石表面悬挂键,同时在蓝宝石衬底表面构筑了Al-O-Mo-O修饰层,为气相MoO3沉积提供稳固的锚定位点,增强了MoO3反应源在界面上的吸附作用,促进了气相钼源在衬底上的均匀吸附沉积和均匀硫化,最终获得高覆盖率单层MoS2薄膜。基于此薄膜构建的顶栅晶体管阵列性能展现出优异的一致性,最高开关比达107,最大开态电流达10−5 A,器件良率超过96%。研究提出的衬底修饰方法为蓝宝石基高质量MoS2薄膜的可控制备提供了新方案,优化了现有制备工艺体系,对推动二维材料在集成电路中的应用具有积极意义。

     

    Abstract: As a key candidate material for integrated circuits in the post-Moore era, wafer-scale high-quality preparation of two-dimensional molybdenum disulfide (MoS2) is fundamental for its industrial application. While chemical vapor deposition (CVD) on sapphire substrates enables large-area MoS2 film growth, it is constrained by non-uniform molybdenum source deposition resulting from weak adsorption of gaseous MoO3 at the Al-O interface, leading to film wrinkling and crack defects. This study proposes a growth strategy employing an Al-O-Mo-O chemical bonding modification layer on the substrate surface, successfully fabricating a uniform, continuous, and high-coverage 2-inch wafer-scale monolayer MoS2 film. By maintaining a stable oxygen atmosphere during the pre-annealing deposition step, this method simultaneously eliminates dangling bonds on the sapphire surface and constructs an Al-O-Mo-O modification layer. This layer provides stable anchoring sites for gaseous MoO3 deposition, enhancing its adsorption at the interface and promoting uniform adsorption, deposition, and sulfurization of the molybdenum precursor across the substrate. Consequently, a high-coverage monolayer MoS2 film is achieved. Top-gated transistor arrays fabricated from this film exhibit excellent performance uniformity, with a maximum on/off ratio of 107, a maximum on-state current of 10−5 A, and a device yield exceeding 96%. The substrate modification method presented in this work provides a novel approach for the controllable preparation of high-quality MoS2 films on sapphire, optimizes existing fabrication processes, and holds significant promise for advancing the application of two-dimensional materials in integrated circuits.

     

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