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基于PIC/MCC模型与溅射模型的直流磁控溅射工艺仿真

Simulation of DC Magnetron Processing Based on a Combination of PIC/MCC and Sputtering Model

  • 摘要: 磁控溅射作为一种高效、可控的物理气相沉积技术,广泛应用于大面积镀膜。本研究采用粒子/蒙特卡洛模型模拟直流平面磁控放电过程,并结合基于蒙特卡洛方法的溅射模型模拟靶材溅射及溅射原子的输运。在5 mTorr工作气压和−300 V的外电压条件下,系统研究磁场分布(改变磁控靶中内磁钢的尺寸)、离子诱导二次电子发射系数以及电阻值分别对磁控放电中等离子体特性和表面溅射的影响。结果表明,正交电磁场对电子的约束作用导致等离子体主要分布在磁场与靶面平行的区域。相较于改变内磁钢宽度,调整其高度对磁场分布的影响更为明显。降低内磁钢高度可以导致平行于靶面的磁场位置发生明显变化,从而使等离子体密度由倾斜分布形貌转变为垂直靶面分布,离子更加垂直入射到靶面。并发现溅射原子呈现近各向同性运动特征,随着基片与靶面间距增大,到达基片的原子通量逐渐降低但均匀性显著提升。

     

    Abstract: Magnetron sputtering, as an efficient and controllable physical vapor deposition technique, is widely applied in large-area thin film coating. This study employs a Particle-in-Cell/Monte Carlo Collision model to simulate the direct current planar magnetron discharge, combined with a Monte Carlo-based sputtering model to simulate target sputtering and the transport of sputtered atoms. Under a working pressure of 5 mTorr and an applied voltage of −300 V, the effects of magnetic field distribution (by varying the dimensions of the inner magnet in the magnetron target), ion-induced secondary electron emission coefficient, and resistance on plasma characteristics and surface sputtering in magnetron discharge are systematically investigated. The results indicate that the confinement of electrons by orthogonal electromagnetic fields confines the plasma predominantly to regions where the magnetic field is parallel to the target surface. Compared to adjusting the width of the inner magnet, modifying its height exerts a more pronounced influence on the magnetic field distribution. Reducing the height of the inner magnet significantly shifts the position of the magnetic field parallel to the target surface, transforming the plasma density distribution from oblique to perpendicular to the target surface, thereby enhancing the vertical incidence of ions onto the target. Additionally, sputtered atoms exhibit nearly isotropic motion characteristics. As the substrate-to-target distance increases, the atomic flux reaching the substrate gradually decreases, but the uniformity improves significantly.

     

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