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大型低温测试装置的冷屏结构设计与研究

The Thermal Shield Structure of Large-scale Cryogenic Test Facilities

  • 摘要: 环向场(TF)和极向场(PF)线圈是国际热核聚变实验反应堆(International Thermonuclear Experimental Reactor, ITER)的关键部件。为了验证已制造的TF和PF线圈性能是否符合性能标准,需在安装前于低温环境中进行低温超导性能测试。根据TF和PF线圈的结构及测试要求,设计了大型低温测试装置。基于该测试装置的结构设计,采用多层绝热(MLI)作为冷屏屏蔽外部环境的热负荷,并结合线圈对测试装置的绝热性能要求及实际安装条件,对MLI的材料、搭接处理以及结构进行了设计。通过热力学分析计算,确定了MLI的最佳层数,并使用MATLAB软件对MLI的漏热量及各层温度进行了数值计算,为后续优化提供数据参考。最后,通过正交实验法对变密度多层绝热(VD-MLI)进行理论分析和数值模拟,比较了不同密度配置下VD-MLI的绝热性能与漏热趋势,为低温测试平台的冷屏设计提供了指导。

     

    Abstract: The toroidal field (TF) and poloidal field (PF) coils are the key components of the International Thermonuclear Experimental Reactor (ITER). To verify whether the performance of the manufactured TF and PF coils meets the performance standards, low-temperature superconducting performance tests need to be conducted in a low-temperature environment before installation. According to the structure and testing requirements of the TF and PF coils, a large-scale low-temperature testing device was designed. Based on the structural design of the testing device, multi-layer insulation (MLI) as thermal was used to shield the thermal load from the external environment. Combined with the insulation performance requirements of the coils for the testing device and the actual installation conditions, the materials, lap joint treatment, and structure of the MLI were designed. Through thermodynamic analysis and calculation, the optimal number of MLI layers was determined, and the heat leakage and temperature of each layer of the MLI were numerically calculated using MATLAB software, providing data references for subsequent optimization. Finally, the theoretical analysis and numerical simulation of variable density multilayer insulation (VD-MLI) are carried out by the orthogonal experiment method. The thermal insulation performance and heat leakage trend of VD-MLI under different density configurations are compared, which provides guidance for thermal shield design of low temperature test platform.

     

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