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大面积微带天线真空汽相焊接工艺研究

Vacuum Vapor Welding Process for Large Area Microstrip Antennas

  • 摘要: 采用常规曲线焊接微带天线易导致焊接强度不足,同时大面积微带天线翘曲严重无法保证焊接强度,为实现大面积微带天线可靠的机械连接,基于多相流VOF方程建立真空汽相焊接模型,预测微带天线真空汽相焊接时的温度场,通过单因素法确定合适的焊接工艺窗口,测温数据显示焊接仿真误差不超过3.5%,试验测温显示微带天线中央比四周高20℃,微带天线与框架焊接空洞率低于10%,表明建立的焊接模型预测温度场较为准确,可为焊接试验明确工艺参数阈值,同时对工装紧固件施加合适的力矩能够有效抑制微带板变形,实现大面积微带板与框架可靠的机械连接。

     

    Abstract: The use of conventional curve welding for microstrip antennas can easily lead to insufficient welding strength, and the serious warping of large-area microstrip antennas cannot guarantee welding strength. In order to achieve a reliable mechanical connection of large-area microstrip antennas, a vacuum vapor phase welding model is established based on the multiphase flow VOF equation to predict the temperature field during vacuum vapor phase welding of microstrip antennas. The appropriate welding process window is determined by single factor method. The temperature measurement data shows that the welding simulation error does not exceed 3.5%. The experimental temperature measurement shows that the center of the microstrip antenna is 20℃ higher than the surrounding area, and the porosity of the microstrip antenna and the frame welding is less than 10%. This indicates that the established welding model predicts the temperature field accurately, which can clarify the process parameter threshold for welding experiments. At the same time, applying appropriate torque to the fixture fasteners can effectively suppress the deformation of the microstrip plate and achieve a reliable mechanical connection between large-area microstrip plates and frames.

     

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