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基于数字孪生的真空蜗轴泵扬程与流场特性预测方法

Prediction Method for Head and Flow Field Characteristics of Vacuum Worm Shaft Pump Based on Digital Twin

  • 摘要: 蜗轴泵是一种真空排污泵,在船舶真空排污系统中有广泛应用,其高效的负压推动大幅提升了系统的清洁与除臭能力。蜗轴泵的运行状态直接影响系统的稳定性,因此,准确快速预测其性能成为当前亟待解决的关键问题。为应对这一挑战,数字孪生技术凭借其高精度与实时预测能力,成为评估泵性能的理想工具。本文提出了一种基于正交分解(POD)和径向基函数(RBF)响应面方法的数字孪生预测系统,用于快速评估蜗轴泵在不同工况下的性能。通过拉丁超立方采样生成工况参数矩阵,并结合Twin Builder流场重构方法,建立了流场降阶模型数据库。通过利用径向基函数插值法构建TB-RBF模型,预测未知工况下的流场情况。与对比实验结果表明,该方法在27种验证条件下的预测精度超过96.5%,且单次计算时间仅为0.7 s,计算时间缩短了6676倍。该研究表明,基于降阶模型的蜗轴泵数字孪生系统在实时性能预测方面具有显著优势,性能指标包括蜗轴泵的扬程、流场压力及速度分布,可用于船舶真空排污系统的实时监测和优化设计。

     

    Abstract: The worm shaft pump, a type of vacuum sewage pump, is widely used in marine vacuum sewage systems. Its high-efficiency negative pressure propulsion significantly enhances the system's cleaning and odor removal capabilities. The operational status of the worm shaft pump directly affects the stability of the system. Therefore, accurately and rapidly predicting its performance has become a critical issue that needs urgent resolution. To address this challenge, digital twin technology, with its high precision and real-time prediction capabilities, has emerged as an ideal tool for evaluating pump performance. This paper proposes a digital twin prediction system based on Proper Orthogonal Decomposition (POD) and the Radial Basis Function (RBF) response surface method for rapidly assessing the performance of the worm shaft pump under various operating conditions. A matrix of operating condition parameters is generated through Latin hypercube sampling, and combined with the Twin Builder flow field reconstruction method, a reduced-order model database of the flow field is established. The TB-RBF model is constructed using the radial basis function interpolation method to predict flow field conditions under unknown operating conditions. Compared with the results of control experiments, this method achieves a prediction accuracy exceeding 96.5% under 27 verification conditions, with a single calculation time of only 0.7 seconds, representing a 6676-fold reduction in computation time. This study demonstrates that the digital twin system for the worm shaft pump based on the reduced-order model exhibits significant advantages in real-time performance prediction. The performance indicators include the head of the worm shaft pump, as well as the pressure and velocity distribution of the flow field, which can be utilized for real-time monitoring and optimal design of marine vacuum sewage systems.

     

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