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加热体截面形状对真空烧结炉温度场的影响

Effect of Cross-section Shape of Heating Elements on Temperature Field for Vacuum Sintering Furnace

  • 摘要: 加热体是真空烧结炉的核心部件,其几何截面形状直接影响真空烧结炉内温度分布,而炉温均匀性是衡量烧结炉性能的关键指标。本文用有限元方法研究了圆形、圆环形、菱形、正方形、半圆形、矩形及其不同组合截面等12种加热体形状对真空烧结炉温度分布规律的影响。通过加热体与工件微元面间的几何关系构建烧结炉内传热模型,研究了不同截面形状加热体的辐射特性。结果表明空载条件下,矩形和圆形组合的截面形状加热体烧结炉内均温区面积最大,而矩形加热体炉内均温区面积最小,二者相比相差16%。而负载状态下,菱形截面加热体烧结炉相较于菱形和圆形组合截面烧结炉内工件最大温差降低了30.18℃,炉温均匀性提高了23%。本研究可为真空烧结炉加热体结构设计与优化提供理论参考。

     

    Abstract: As the core component of a vacuum sintering furnace, the geometric cross-section shape of heating elements directly affects the furnace temperature distribution, while temperature uniformity is a crucial index for evaluating the furnace's performance. This paper investigates the influence of twelve types of heating elements, including circular ring, circular, diamond, square, semicircular, rectangular, and different combinations of these shapes, on the temperature distribution using the finite element method. Combined with the geometric relationship between the heating body and the micro-element surface of the workpieces, a heat transfer model is established to study the radiation characteristics of the elements with different cross-section shapes. The results show that, under no-load conditions, the size of the temperature uniformity zone is the largest in the furnace with rectangular/circular combined cross-section elements, whereas the furnace with rectangular-section ones exhibits the smallest, with a difference of 16%. Compared with the circular combined-shaped furnace, the maximum temperature difference of the workpieces in the diamond-shaped one is reduced by 30.18℃, while the furnace temperature uniformity is increased by 23%. Our work may provide a theoretical basis and technical reference for optimizing the heater design of a vacuum sintering furnace.

     

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