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罗茨轮廓的中轴构造法及其叶属性分析

Median-axis Construction Method of Roots Contour and Its Lobe Nature Analysis

  • 摘要: 为进一步提升罗茨泵的潜在性能和完善转子轮廓的现有顶轴构造法,提出了基于中轴的两种构造新方法;以抛物线的应用为例,首先以任一共轭点处的啮线距和传动角为构造参数,共轭点的横坐标为构造变量,建立出共轭轮廓的互构方程;其次由待定轮廓上出现零最小曲率半径的特殊情况,确定出最小抛物线系数及其最大形状系数,最后对比分析中轴外/中轴内/顶轴外构造法下的叶截面属性及其潜在性能。结果表明构造参数关于构造变量的函数解析性决定了轮廓构造的繁简程度,优选抛物线轮廓点的横坐标为构造变量能化繁为简;最大形状系数由最小抛物线系数所决定,最小抛物线系数由待定轮廓上出现零曲率半径的极限条件所决定,中轴外/中轴内/顶轴外构造法下的最小抛物线系数为2叶的19.52/0/0.60,2叶的1.81/0/0.42,4叶的0.75/0/0.31,最大形状系数为2叶的1.32/1.71/1.49,3叶的1.24/1.50/1.39,4叶的1.08/1.38/1.32;中轴外、中轴内较顶轴外构造法易于实现节圆外工作轮廓的凹函数特征,叶截面积惯性矩分别下降9.77%、12%等,得出中轴构造法更能降低共轭泄漏和提高旋转稳定性的重要结论。

     

    Abstract: In order to further expand roots pump potential performance and improve the rotor-contour construction method based on the current top-axis, two new methods of contour construction based on the median-axis are proposed; with the application of parabolic contour as an example, from the contacting-line and transmission-angle on either conjugate point as constructing parameters, the abscissa of the conjugate point is the construction variable, the inter-construction equations for the lobe contour are derived firstly; from the minimum curvature radius on lobe contour being zero, the minimum parabolic coefficient and following maximum shape coefficient are derived secondly; the lobe cross section natures and following potential performances under three different construction methods of outer median-axis and inner median-axis and outer top-axis are compared and analyzed finally. The results show that the functional analysis of constructing parameters determines the complexity of the contour construction, and the abscissa of the parabolic contour point as the construction variable can simplify the complexity. The maximum shape coefficient is determined by the minimum parabolic coefficient, and the minimum parabolic coefficient is determined by the zero minimum curvature radius on the pending contour. For the three different construction methods of outer median-axis and inner median-axis and outer top-axis, the minimum parabolic coefficient is 19.52/0/0.60 under two lobes, 1.81/0/0.42 under three lobes, 0.75/0/0.31 under four lobes; the maximum shape coefficient is 1.32/1.71/1.49 under two lobes, 1.24/1.50/1.39 under three lobes, 1.08/1.38/1.32 under four lobes; the concave function features of the outer working contour are easier to be realized by the inner and outer median-axis construction method than the top-axis construction method, and the lobe cross-sectional area inertia moment is decreased by 9.77% and 12%, etc. It is concluded that the construction method based on the median-axis can better reduce the conjugate leakage and improve the rotational stability than the current top-axis construction method.

     

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