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真空感应炉熔炼超高锰钢锰和氧含量控制工艺

Control Process of Manganese and Oxygen Content in Melting Ultra-high Manganese Steel by Vacuum Induction Furnace

  • 摘要: 使用真空感应炉熔炼超高锰钢,为解决在满足高锰收得率要求的同时氧含量较高的问题,设计并采用双炉熔炼工艺。第一炉次完成锰合金化,研究了锰元素加入前炉内压力、钢液温度和锰加入批次数对锰收得率的影响。结果表明,当加锰前炉内压力为30 kPa、钢液温度为1610℃,锰平均分六批次加入,锰收得率可接近100%,但氧含量高达0.037%。第二炉次在真空条件下对第一炉次产出锭重熔,利用真空碳氧反应脱氧。研究了碳加入量、炉内压力和反应时间对钢液中氧和锰含量的影响。结果表明,当炉内压力为25 Pa、碳加入量为0.2%、反应时间为30 min时,氧含量可降低至0.0012%。此时,钢液中锰含量为23.66%,锰的综合收得率为91%。实验研究为低氧超高锰钢提供了一种真空感应熔炼技术,适用于产品中试或小批量工业生产,并为将来超高锰钢的超洁净化生产提供了一个方向。

     

    Abstract: The vacuum induction furnace is utilized for the melting of ultra-high manganese steel. To address the issue of elevated oxygen levels while achieving high manganese yield, a dual-furnace melting process has been meticulously designed and implemented. In the first heat, the impacts of furnace pressure and molten steel temperature before manganese addition and the frequency of manganese addition on the manganese yield were studied. The results show that the manganese yield approaching 100% can be attained when the furnace pressure is maintained at 30 kPa and the molten steel temperature is set at 1610℃ before adding manganese introduced in six equal batches, but the oxygen content is as high as 0.037%. In the second heat, the ingot produced in the first heat is remelted under vacuum and deoxidized through the vacuum carbon-oxygen reaction. The impacts of carbon addition, furnace pressure and reaction time on oxygen and manganese content in molten steel were studied. The results show that the oxygen content can be reduced to 0.0012% when the furnace pressure is set at 25 Pa, the carbon content is 0.2%, and the reaction time is extended to 30 min. Under these conditions, the content of manganese is 23.66%, and the comprehensive yield of manganese is 91%. This experimental research offers a vacuum induction melting technique tailored for steel with low oxygen and ultra-high manganese content, suitable for pilot-scale or small-batch industrial applications, and also charts a course for the ultra-clean production of ultra-high manganese content steel in the future.

     

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