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L型等离子体熔融炉预热升温数值模拟及优化研究

Numerical Simulation and Optimization of Preheating Process of L-Type Plasma Melting Furnace

  • 摘要: L型等离子体熔融炉因其具有热解气化效率高、抑制核素挥发等特点,在低中放射性废物处理方面具有独特优势。由于炉内等离子体炬的高温特性,在预热阶段采用等离子体炬升温存在温度不可控的问题,从而可能造成炉内温度分布均匀性差,严重时甚至会造成炉内局部耐火材料的损伤甚至失效。文章针对L型等离子体熔融炉搭建了有限元数值模拟模型,探究了热风进口分布位置及等离子体炬安装位置对预热效果的影响。结果表明,对称式送风布置形成热风对冲区导致炉内热量传递受阻,而采用单侧热风进口布置可避免上部竖炉和下部炉膛的交界拐角处的低温区,使炉内温度梯度较小。通过试验对比,开启3个单侧送风口,进风总流量为200 m3/h、热风温度为200℃、等离子体炬(76 kW)相对位置布置夹角为40°时,炉内整体温度分布均匀性较优。文章结论可为L型等离子体高温熔融炉的设计及运行提供实际指导,提升设备可靠性及安全性。

     

    Abstract: L-type plasma melting furnace has a unique advantage in the treatment of low and medium level radioactive waste due to its high pyrolysis gasification efficiency and inhibition of nuclide volatilization. Due to the high temperature characteristics of the plasma torch in the furnace, there is a problem that the temperature is uncontrollable when the plasma torch is used in the heating stage, resulting in poor temperature distribution uniformity in the furnace and even damage or failure of local refractory materials in the furnace in serious cases. In this paper, a finite element numerical simulation model is established for an L-type plasma melting furnace, and the influence of hot air inlet distribution position and plasma torch installation position on the preheating effect in the furnace is investigated. The results show that if the air inlet is arranged symmetrically, a hot air hedge will be formed, and heat transfer in the furnace will be blocked. If the unilateral hot air inlet arrangement can avoid the low temperature zone at the corner of the upper shaft furnace and the lower furnace, the temperature difference in the furnace is not obvious in this way. Through the test comparison, the overall temperature distribution uniformity in the furnace is better when three unilateral air supply ports are opened, the total air inlet flow is 200 m3/h, the hot air temperature is 200℃, and the installation angle of the plasma torch (76 kW) is 40°. The conclusions of this paper can provide practical guidance for the design and operation of the L-type plasma high-temperature melting furnace and improve the reliability and safety of the equipment.

     

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