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真空高温热解炉多均匀化温度优化设计

Optimized Design of Vacuum Pyrolysis Furnace with Multiple Homogenization Temperatures

  • 摘要: 真空高温热解炉是一种研究基元反应的实验装置,其炉内的高温使分子分解成不同的小分子自由基等中间体,中间体再继续反应生成复杂的反应产物。传统热解炉的恒温区只有整个加热区长度的三分之一左右,且炉管末端温度下降过快,导致小分子自由基等中间体在温度的变化下继续发生反应,不利于反应动力学测量。通过COMSOL仿真软件对热解炉内部加热情况进行有限元仿真模拟,并通过热解装置对仿真结果进行实验验证。采用改变主要加热区的电阻丝缠绕密度,以及增加炉管末端出口额外后加热区的方法,实现热解炉内大比例恒温区占比,恒温区比例甚至可以达到加热区长度的80%,以及入口升温迅速、出口降温缓慢可控的效果,大大改善了热解炉内部加热情况,利于在炉管末端取样测量,便于研究基元反应动力学。优化后的新型热解炉也可以应用于其他领域,例如一些材料的热处理、加工、制备、烧结、焊接和镀膜等方面,温度分布的优化对其同样具有重要意义。

     

    Abstract: The vacuum pyrolysis furnace is an experimental device to study the reaction of radicals. The high temperature inside the furnace causes the decomposition of molecules into different small molecule radicals and other intermediates, which then continue to react to generate complex reaction products. The constant temperature zone of the conventional pyrolysis furnace is only about one-third of the entire heating zone length, and the temperature at the end of the furnace tube drops too quickly, resulting in the continued reaction of small molecule radicals and other intermediates under the change of temperature, which is not conducive to reaction kinetic measurements. In this paper, finite element simulation of the internal heating of the pyrolysis furnace is carried out by COMSOL simulation software, and the simulation results are experimentally verified by the pyrolysis device. By changing the resistance wire winding density of the main heating zone and increasing the additional back heating zone at the end of the furnace tube exit, a large proportion of the thermostatic zone in the pyrolysis furnace is achieved, and the proportion of the thermostatic zone can even reach 80% of the heating zone length, as well as the effect of rapid heating at the entrance and slow and controlled cooling at the exit, which greatly improves the internal heating of the pyrolysis furnace and facilitates the sampling and measurement at the end of the furnace tube and the study of the kinetics of the radical reaction. The optimized new pyrolysis furnace can also be applied in other fields, such as heat treatment, processing, preparation, sintering, welding and coating of some materials, for which the optimization of temperature distribution is also important.

     

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