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负离子源测试平台真空室结构设计及优化

Structural Design and Optimization of Vacuum Vessel for Negative Ion Source Test Facility

  • 摘要: 负离子源测试平台是用于开展未来磁约束聚变装置中性束注入系统负离子束源性能研究的测试装置。研究分析了负离子束源性能特征及测试方法,基于测试平台工程及物理设计需求,完成了国内首台以盒形壳体作为结构模式的大功率负离子源中性束注入系统(Negative ion based Neutral Beam Injection system, NNBI)束源测试平台真空室的结构设计及重要部件的集成。运用ANSYS Workbench软件建立有限元模型,数值分析了真空室结构静态力学特性,得到了应力与变形分布规律,并通过应力线性化分类处理与响应面的方法分别进行了各类应力评估和束线真空室变形最大的后端封头的结构优化。结果表明:真空室的结构强度与变形量均满足工程设计需求,优化后的封头变形幅值显著降低,为负离子源测试平台的集成设计优化与研制奠定了基础,具有工程应用价值。

     

    Abstract: The test facility for negative ion source is mainly used to test the performance of negative ion source in the neutral beam injection system for future magnetic confinement fusion device. The performance characteristics and test methods of the negative ion beam source were analyzed. Based on engineering and physical design requirements, this study has completed the structural design of the vacuum vessel for the negative ion source test facility of a high-power negative ion source based neutral beam injection system (NNBI) with a box-shaped shell as the structure mode for the first time in China, and the important components were integrated. The static mechanical characteristics of the vacuum vessel were numerically analyzed by using the software ANSYS Workbench, the distributions of stress and deformation were obtained, and the stress was evaluated by the method of stress linearization classification. Also, the structure of the back head with the largest deformation in the beam line vessel was optimized by using the response surface method. The final results showed that the structural strength and deformation of the vacuum vessel met the requirements of engineering design, and the deformation amplitude of the optimized head decreased significantly. This study lays a foundation for the integrated design, optimization and construction of the negative ion source test facility, which has engineering application value.

     

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