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单头螺杆真空泵转子热变形与冷却研究

Thermal Deformation and Cooling of Single Head Screw Vacuum Pump Rotor

  • 摘要: 单头螺杆真空泵因转子间隙小、级间泄漏少,成为高效“无污染”真空泵的首选。然而,出口气体反流易引起转子温升与热变形,导致卡死故障。因此,研究其温度场、热变形特性及冷却方案具有重要现实与经济意义。本文以抽速为50 L/s的单头螺杆真空泵转子为研究对象,采用ANSYS对其温度场和热变形进行仿真分析,并开展冷却方案研究。结果表明:左右转子轴向变形差值不超过0.025 mm,对运行影响可忽略;而径向变形是叠加的,径向变形最大值为0.14 mm,需重点关注。据此提出螺杆转子的径向间隙参考曲线,为转子加工与装配提供依据。冷却研究显示,冷却吹扫与轴心水冷两种方式均可对转子进行有效降温,其中水冷效果随流量增加提升趋缓。本研究为螺杆真空泵转子间隙设计及冷却系统优化提供了参考。

     

    Abstract: The single head screw vacuum pump, characterized by small rotor clearance and low inter-stage leakage, has become the preferred choice for high-efficiency, "pollution-free" vacuum applications. However, gas backflush at the outlet can induce rotor temperature rise and thermal deformation, potentially leading to rotor seizure. Therefore, it is of significant practical and economic importance to study the temperature field, thermal deformation characteristics, and cooling strategies of rotors. In this study, a 50 L/s single head screw vacuum pump is investigated. ANSYS software is employed to conduct simulation analysis on the temperature field and thermal deformation of the sinistral rotor and the dextral rotor, along with research on cooling methods. The results show that the axial deformation difference between the two rotors is less than 0.025 mm, which has a negligible impact on operation. In contrast, radial deformation is cumulative and must be carefully considered; specifically, the maximum radial deformation is 0.14 mm. Based on this, a reference curve for radial clearance is proposed, providing guidance for rotor manufacturing and assembly. Cooling studies indicate that both purge cooling and axial water cooling are effective in reducing rotor temperature. Moreover, the cooling efficiency of axial water cooling shows a diminishing rate of improvement as the flow rate increases. This work provides valuable insights for optimizing rotor clearance design and cooling system development in screw vacuum pumps.

     

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