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面向负压成型系统的缺陷改进评价方法研究

Evaluation Method for Defect Improvement of Negative Pressure Forming System

  • 摘要: 本文提出了一种面向负压成型系统的缺陷改进评价方法,即基于CFD-DEM双向耦合对负压成型系统在不同出口压力大小下进行模拟分析,得到成型面在负压作用下的速度和压力分布;以不均匀系数和最终筛面物料分布作为反映成型质量的重要评价指标,针对成型缺陷区域出现速度/压力数值集中的现象,对成型面的速度、压力均匀性进行参数优化以提高成型质量。最后将该方法应用于某面向纸尿裤棉芯层的负压成型系统中,结果表明,成型面的速度分布对棉芯层的成型缺陷现象有显著影响;在配风仓出口处设置环形挡圈可显著改善成型质量;当挡圈厚度s=140 mm、内径d=1000 mm及相对位置l=0 mm时,速度不均匀系数最大可下降44.2%,经仿真及实验验证成型质量得到了显著提升。

     

    Abstract: In this paper, an evaluation method for defect improvement of the negative pressure forming system is proposed, which is based on CFD-DEM bidirectional coupling to simulate and analyze the negative pressure molding system under different outlet pressures, and the velocity and pressure distribution of the forming surface under negative pressure is obtained. The uniformity coefficient and the material distribution of the final screen surface are taken as important evaluation indexes to reflect the forming quality. Given the phenomenon that the velocity/pressure values are concentrated in the forming defect area, the parameters of the velocity and pressure uniformity of the forming surface are optimized to improve the forming quality. Finally, the method is applied to a negative pressure molding system for the pad of diapers. The results show that the velocity distribution of the forming surface has a significant effect on the forming defects of the pad; the forming quality can be significantly improved by setting an annular retaining ring at the outlet of the wind barn. When the thickness of the retaining ring is 140 mm, the inner diameter is 1000 mm and the relative position l=0 mm, the velocity uniformity coefficient can be reduced by 44.2% at most, and the forming quality is significantly improved by simulation and experiment.

     

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