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过渡层对TC4钛合金基类金刚石多层薄膜磨损特性的影响

Effects of Interlayers on Tribological Property of Diamond-Like Carbon Multilayer Films on TC4 Titanium Alloy

  • 摘要: 在钛合金(TC4)表面制备类金刚石(DLC)薄膜是提高其耐磨损性能和使用寿命的一种有效方法。本文采用磁过滤阴极弧源技术在钛合金表面上制备软硬相间的类金刚石多层薄膜、Ti和Ti/TiC过渡层组成的类金刚石多层薄膜。利用光学显微镜和扫描电镜分析多层膜表面外观形态,并使用台阶仪、纳米压痕仪、摩擦实验机等分析多层膜的残余应力、纳米硬度、膜基结合力和摩擦磨损特性。研究结果表明:DLC多层薄膜的残余应力均低于单层DLC薄膜,残余应力从12.63 GPa降低到6.21 GPa,增加Ti/TiC过渡层的DLC多层薄膜的残余应力最小。压痕结合力研究结果表明,加入Ti/TiC过渡层的DLC多层薄膜的结合状况得到了显著提高。Ti/TiC过渡层构成的类金刚石多层薄膜,有较大的硬度和良好减摩耐磨性能。试验结果将为TC4钛合金基体上制备硬质耐磨损DLC多层薄膜提供技术方案和理论依据。

     

    Abstract: The deposition of diamond-like (DLC) films on a titanium alloy (TC4) surface is an effective method to improve its wear resistance and service life. The soft/hard DLC multilayer film and DLC multilayer films with two different interlayers (Ti and Ti/TiC) were deposited on titanium alloys by filtered cathodic vacuum arc technology. The structure and surface morphology of the multilayer films were analyzed by using scanning electron microscopy (SEM) and optical microscope. The residual stress, hardness, adhesive force, and wear properties were evaluated using the nano-indenter, film stress tester, scratch tester, and wear test, respectively. The results show that the DLC multilayer films have lower compressive stress than the monolithic hard DLC film, and the residual stress decreased from 12.63 GPa to 6.21 GPa. The DLC multilayer film with Ti/TiC interlayer has the lowest compressive stress and the best adhesion strength. The wear resistance and hardness of the DLC multilayer film with Ti/TiC interlayer were significantly improved. The results provide technical reference and theoretical basis for the preparation and application of high-hard wear resistance DLC multilayer film on titanium alloy.

     

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