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基于响应面实验对液环泵叶轮高能效优化设计

Optimization Design of Liquid Ring Pump Impeller with High Energy Efficiency Based on Response Surface Experiment

  • 摘要: 为了提升液环真空泵的水力性能,基于2BEA-703型水环真空泵为优化对象,利用VOF模型对液环真空泵数值模拟,对吸气量和效率进行优化分析。通过数值模拟分析内部流场的压力和气液体积分数,结合BBD响应面实验对叶轮参数进行优化设计,建立14组响应面实验结果的响应面模型。选取优化前后实验数据进行分析得:存在最佳参数组合,液环真空泵的最大吸气量提升114.757 m3/min,等温压缩效率提升4.9%,能效提升12.55 m3/(kW·h)。液环真空泵内部流场压力过度均匀、气液分布清晰,工作液对气体做功更加充分,对进一步液环真空泵的改进设计提供了参数指标。

     

    Abstract: In order to improve the compression performance of liquid ring vacuum pump, 2BEC-703 water ring vacuum pump was selected as the optimization object, and VOF model was used to simulate the liquid ring vacuum pump, and the suction capacity and efficiency were optimized and analyzed. The pressure and gas liquid integral of the internal flow field were ananlyzed by numerical simulation, and the impeller parameters were optimized by BBD response surface experiment. The response surface model of 14 groups of response surface experiment results was established. Selection of the experimental data was analyzed before and after optimization:There is the best parameter combination, The maximum suction capacity of liquid ring vacuum pump was increased by 114.757m3/min efficiency 4.9%, Energy efficiency increased by 12.55 m3/(kW·h). Internal flow field in liquid ring vacuum pump pressure excessive uniformity, the distribution of gas and liquid is clear, working liquid to gas to do work more fully, for further improvement of liquid ring vacuum pump design provides the parameters.

     

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