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基于Fluent分析大口径涡流管节流效果

Analysis of Throttling Effect of Large Caliber Vortex Tube Based on Fluent

  • 摘要: 为了验证涡流管节流效果,建立物理模型,采用理想气体甲烷为计算工质,基于Fluent模拟得到流场内物性参数变化规律。分析发现:冷流率0.5时,甲烷(298 K、12 MPa)在涡流管中高速旋转流动,外旋气体紧贴管壁流至热端出口,温度上升至303 K,内旋气体围绕轴心流至冷端出口,温度下降为293 K;外旋高温气体包裹内旋低温气体流动,可有效缓解管壁结晶,避免气体冻堵问题;轴向位置产生压力滞止点和速度方向折点,沿流动方向,内外旋流气体存在能量损耗,造成压力和速度均减小。节流区间3 MPa左右,忽略传热损失,涡流管合流后气体温降区间几乎为0 K,而节流阀温降区间为9.8 K。组建以节流阀和涡流管为关键设备的节流降压工艺流程对比发现:涡流管能量分离效应优于节流阀节流效应,不仅缩小气体温降区间,而且节流效果明显,在实际应用中可简化输气站节流工艺流程,降低投资和运行成本。

     

    Abstract: In order to verify the throttling effect of the vortex tube, a physical model is established, and methane is used as the working fluid. The variation rule of physical parameters in the flow field is simulated based on Fluent. The analysis shows that when the cold flow rate is 0.5, methane (298 K, 12 MPa) rotates in the vortex tube at a high speed. The external swirling gas temperature rises to 303 K, closing the tube wall to the hot end outlet. The internal swirling gas temperature decreases to 293 K, around the axis to the cold end outlet. Externally swirling high temperature gas wrapped in internally swirling low temperature gas flow can effectively alleviate the crystallization of pipe wall and avoid gas freezing blockage; the axial position produces pressure stagnation point and velocity direction break point, along the flow direction, the internal and external swirling gas have energy loss, resulting in pressure and velocity decrease. The throttling interval is about 3 MPa, and heat transfer loss is ignored. After the vortex tube confluence, the temperature drop interval of the gas is almost 0 K, while the temperature drop interval of the throttle valve is 9.8 K. The comparison of throttling and depressurization process flow with throttle valve and vortex tube as key equipment shows that the energy separation effect of vortex tube is better than that of throttle valve, which not only reduces the temperature drop range of the gas, but also has a significant throttling effect. In practical application, the throttling process of the gas transmission station can be simplified, and the investment and operation costs can be reduced.

     

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