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自洁式组合真空泵前置过滤器设计与实验测试

Self-Cleaning Combined Vacuum Pump Pre-Filter Design and Experimental Testing

  • 摘要: 针对传统真空泵前置过滤器为非自洁式且在更换滤芯时需要停机的问题,设计并制造了可以在不停机状态下更换滤芯的自洁式组合真空泵前置过滤器,并提出了运行控制方案。根据设计加工出来的实物,对过滤风速、滤芯结构和过滤阻力进行了优化设计实验。实验结果表明:本实验设计的过滤器,当过滤风速不大于2 m/min时,对15-30 g/m3含尘空气过滤效率较高,可到96.6%以上,对5 g/m3含尘空气过滤效率仅有90.2%。考虑过滤阻力和过滤面积两个因素,实验测得褶高采用35 mm、褶边夹角为11.7°的过滤效率最佳。当相邻褶皱波峰之间的间距P和褶皱垂直深度H比值P/H从零增大到0.2左右的时候,过滤阻力ζd迅速减小,P/H的值大于0.2后,ζd减小的幅度变缓。对自洁式组合真空泵前置过滤器的设计,在考虑安装空间和清灰效果的基础上,需根据阻力要求,可根据测试结果,确定P/H的最佳值。

     

    Abstract: In view of the problem that the conventional vacuum pump air filter is non-self-cleaning and needs to be stopped when replacing the filter element, a self-cleaning combined vacuum pump pre-filter is designed that can replace the filter element without stopping the machine. In this paper, the optimization experiments were performed on the filter air velocity, filter element's structure, and filtration resistance. The experimental results show that the filtration efficiency of the self-cleaning combined vacuum pump pre-filter, when the air velocity is no more than 2 m/min, can reach more than 96.6% for the air with the dust concentration of 15-30 g/m3, but only 90.2% for the air with the dust concentration of 5 g/m3. Considering the two factors of filtration resistance and filtration area, the optimum filtration efficiency was measured when the pleat breadth(b) was 35 mm and the pleat edge angle(a) was 11.7°. In the ratio P/H range of 0-0.2(the ratio of the spacing between adjacent pleated peaks to the vertical height), the filtration resistance decreases rapidly as the ratio increases. After the ratio is greater than 0.2,the reduction of filtration resistance tends to slow down. For the design of the self-cleaning combined vacuum pump pre-filter, the optimal value of P/H is determined based on the consideration of installation space, ash cleaning effect, and resistance.

     

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