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基于响应面法的H13模具钢激光增材再制造工艺优化

Optimization of Laser Additive Remanufacturing Process Parameters of H13 Die Steel Based on Response Surface Method

  • 摘要: 本研究采用中心复合响应面法对H13模具钢的激光增材再制造工艺参数进行优化,将激光功率(A),扫描速度(B)和送粉量(C)等激光再制造工艺参数作为优化变量,修复层宽度(W)、高度(H)和显微硬度(HAR)等成形特征作为响应值,通过方差分析构建了工艺参数与修复层成形特征值之间的回归预测模型。通过建立摄动图与三维响应面图分析了工艺参数之间的交互作用对修复层成形特征的影响规律。结果表明,修复层的宽度和高度均随激光功率的增加而增加,随扫描速度的增加而减少。提高送粉量有助于提高修复层高度,但是不利于修复层宽度的增加。同时提高扫描速度和激光功率情况下容易获得较高的硬度值。最后,H13模具钢的最佳激光增材再制造工艺参数确定为:激光功率为2.8 kW,扫描速度为4 mm/s,送粉量为16 g/min。

     

    Abstract: In this study, the central composite response surface method is used to optimize the laser remanufacturing process parameters of H13 die steel, in which the laser remanufacturing process parameters such as laser power(A), scanning speed(B) and powder feeding rate(C) are taken as the optimization variables, and the forming characteristics such as repaired layer width(W), height(H) and micro-hardness(HAR) are taken as the response values, The regression prediction models between process parameters and forming characteristics of the repaired layer are constructed by analysis of variance(ANOVA). Through the establishment of the perturbation plot and three-dimensional response surface plot, the influence of the interaction between process parameters on the forming characteristics of the repaired layer is analyzed. The results show that the width and height of the repaired layer increase with the increase of laser power and decrease with the increase of scanning speed. Increasing the powder feeding rate is helpful in improving the height of the repaired layer, but it is not conducive to the increase of the width of the repaired layer. It is easy to obtain a higher hardness value with increasing scanning speed and laser power. Finally,the optimal process parameters of laser additive remanufacturing of H13 die steel are determined as follows: laser power is 2.8 kW, scanning speed is 4 mm/s, and powder feeding rate is 16 g/min.

     

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