类金刚石膜对铝合金疏水结构耐久性能影响
Influence of Diamond-Like Carbon Film on the Durability of Hydrophobic Structure of Aluminum Alloy
-
摘要: 为提高2024铝合金疏水及耐蚀性能,利用电化学刻蚀结合等离子体增强化学气相沉积(PECVD)技术,在其表面制备微纳米浮凸疏水结构及类金刚石(DLC)薄膜。利用接触角测量仪、电化学工作站及冲刷试验装置,对不同处理工艺下2024铝合金的疏水、耐蚀及疏水耐久性能进行了研究,并讨论了相应的作用机制。结果表明,电化学刻蚀后2024铝合金与水的静态接触角可达到130o以上,疏水性能显著提高。阻抗结果表明,刻蚀后阻抗模值提高了约8倍,腐蚀电流密度降低了两个数量级,耐蚀性能显著提高。刻蚀后镀非晶态惰性DLC膜的铝合金,其阻抗模值可达1.016×107Ω·cm-2,可有效阻碍腐蚀过程的电荷转移和离子传输电荷的传递,显著延长疏水结构的耐久性能。Abstract: To improve the hydrophobicity and corrosion resistance of 2024 aluminum alloy, electrochemical etching and plasma-enhanced chemical vapor deposition(PECVD) technologies were used to prepare micro-nano embossed hydrophobic structure and diamond-like carbon(DLC) film on its surface. Contact angle measuring instrument, electrochemical workstation and erosion experiment were used to study the hydrophobicity, corrosion resistance and hydrophobic durability of 2024 aluminum alloy under different treatment processes, and the corresponding mechanism was also discussed. The results indicate that the static contact angle results of 2024 aluminum alloy with water can reach more than 130° after electrochemical etching, and the hydrophobic performance was improved significantly. Impedance results show that the impedance modulus after electrochemical etching was increased by about 8 times, the corrosion current density was decreased by two orders of magnitude, and the corrosion resistance was significantly improved. After etching, the aluminum alloy plated with an amorphous inert DLC film has an impedance modulus of 1.016×107Ω·cm-2, which can effectively hinder the charge transfer and ion transport charge transfer in the corrosion process, and significantly extend the durability of the hydrophobic structure.