超声技术真空管道检测模拟分析与研究
Ultrasonic Detection of Leakage Spot in Vacuum Pipeline: A Simulation and Analytical Study
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摘要: 在核聚变领域、加速器领域、航天等领域中,根据装置或设备运行要求,很多大型真空容器里需布置着许多冷却管道。在运行过程中,若有冷却管道发生泄漏,将直接影响整个系统的稳定性和安全性,则需对管道进行泄漏检测并快速定位漏点位置对其修复。基于此要求,本文在不破真空的条件下提出超声检测方法对管道泄漏点进行检测定位分析研究。借助有限元分析模拟方法,在真空环境下,以不锈钢材质管道为研究对象,对管道泄漏检测的进行数值仿真,以管道一端通过加载中心频率100 kHz瞬态位移载荷,选定一截面进行信号接收方式,进行仿真模拟,获得截面的位移时程变化。结果表明:对1.5 m长管道可有效检测出2 mm当量孔径漏点;通过信号处理方法对检测信号分析,显示管道定位精度在2 cm以内。分析研究结果和方法为后续更长管道泄漏检测定位研究提供借鉴,也为未来管道泄漏检测定位应用研究奠定理论和技术基础。Abstract: The interaction of ultrasonic-wave and leak-hole defect(s) in vacuum pipeline,to be filled with coolants and installed inside large-sized vacuum chambers used in nuclear/aerospace/chemical industries,was empirically approximated,mathematically modeled,theoretically analyzed and numerically simulated in finite element method with ANSYS software for non-destructive detection of hole-defects in pipeline walls.The influence of the interaction conditions,including the ultrasonic frequency,base-pressure,properties of pipe,position and size of hole-defects,on the acoustic signal distorted and reflected by the hole-defect(s) was investigated.The preliminary results show that a hole-defect,in an equivalent diameter of 2 mm,could be detected and localized with an axial accuracy of less than 2 cm for a 1.5 m long stainless steel pipeline.We suggest that the simulated results be of some basic and technological interest in development of ultrasonic leak detection of vacuum pipelines.