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机器人多级复合真空发生器使用中存在的问题及维护

Maintenance and Trouble-Shooting of Multi-Stage Compound Vacuum Generator for Industrial Robots

  • 摘要: 机器人多级复合真空发生器是机器人使用中一个价格很贵的易损件,为了提高其使用效率,降低维护成本,通过对其进行拆解分析,并进一步在常用的工业生产空压0.6 MPa下进行,测试在不同大小的高压孔径下,对产生最大真空度的影响实验等进行研究,以得出对该多级复合真空发生器使用和维护的最好方案,为建立多级复合真空发生器最佳维护机制提供数据支撑。

     

    Abstract: We tentatively addressed the problem that the expensive,imported multi-stage compound vacuum generator(MCVG) of robots easily breaks down or frequently deteriorates ahead of its short service-life,because of mis-operation and poor-maintenance. In addition to the Dos and DONOTs listed in the manual,the discussions with specific example focused on:i) Diagnosis of the common mal-functions of MCVC,including,but not limited to the increasing output-pressure,deformation and dust-deposition on the plastic high-speed air-pipe walls; ii) Theoretical analysis and experimental evaluation of the reasons for the mal-functions at an early usage; and iii) Effective preventions and solutions to the mal-functions. For example,a diameter of the air-pipe smaller than ф0.8 mm should be cleaned or replaced,because a thinner diameter significantly increases the lowest output-pressure of MCVG at Standard Industrial Air-pressure of 0.6 MPa.

     

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