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超声振动下车用316L钢激光熔覆WC-Ni涂层组织和摩擦性能分析

Surface Modification of 316L Stainless Steel with WC-Ni Coating Deposited by Ultrasonic Wave Assisted Laser Cladding

  • 摘要: 通过空气将20 kHz超声波引入WC-Ni的激光熔池内,使316L钢表面形成熔覆涂层。通过实验测试的方式分析超声振动引起的涂层组织结构、硬度、元素分布形态等性能的变化。研究结果表明:在超声振动作用下,涂层内形成了大量的小尺寸晶粒,存在许多等轴晶与部分枝晶,整体组织结构较为致密,制得了性能更优的涂层。与316L不锈钢硬度相比,涂层硬度获得了明显提升;在超声振动作用下,涂层硬度增大。施加超声振动后,WC-Ni涂层摩擦系数降低。通过测试发现,施加超声振动前涂层摩擦系数为0.59,经过超声振动处理得到的涂层摩擦系数降低至0.42,发生了明显减小。磨损量测试结果表明可以利用超声振动制备WC-Ni涂层的方式使试件获得更优耐磨性。

     

    Abstract: The surfaces of 316 L stainless steel,a new material in auto-industry, were modified with the WC-Ni coatings deposited by laser cladding and in-situ irradiated by ultrasonic wave in rapid solidification of the laser-melted spots.The influence of the ultrasonic irradiation on the microstructures and tribological behavior of the WC-Ni coatings was investigated with scanning electron microscopy and conventional mechanical probes.The preliminary results show that the ultrasonic irradiation significantly improved the surface modification.For example,the ultrasonic irradiation resulted in the formation of a large number of finer equiaxed and some smaller dendrites grains,increased the micro-hardness,reduced the friction coefficient from 0.59 to 0.42,and considerably improved the wear resistance.Possible mechanisms responsible for the improved tribological properties and grain-size reduction of the laser cladded WC-Ni coatings were also tentatively discussed in a thought provoking way.

     

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