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不同气氛下内燃机用激光熔覆GH4169涂层的组织与性能分析

Surface Repairing with Homogenous GH4169 Coatings Synthesized by Laser Cladding in N2-Atmosphere

  • 摘要: 分别研究了不同气氛条件下通过激光熔覆工艺制得的GH4169涂层组织结构与性能变化情况,分析了各气氛下得到的Laves相形貌特征,并对试样显微硬度进行了表征。研究结果:采用氮气作为送粉气时,可以获得比氩气更高的热容,并且热导率也更大,可以显著改善液态熔池的冷却效果,使熔池以更快速率完成凝固过程。GH4169合金熔覆层形成了许多细长柱状树枝晶与部分等轴树枝晶,并且都表现为外延生长的趋势。N2送粉+Ar保护时熔覆层达到了最大的降温速度。通入氮气进行凝固时生成的γ相内形成了更多的Nb,在氮气环境中Laves相内含有更低的Nb。对涂层实施时效处理的过程中基体内会产生γ相,该组织相有助于涂层的硬度提高,采用氮气送粉时存在更多Nb和强化相一起析出,从而获得更高硬度的熔覆层。

     

    Abstract: The homogenous GH4169 coatings were deposited by laser cladding on Ni-based GH4169 substrate,an advanced aircraft engine material.The influence of the N2-atmosphere on the microstructures,phase-structures and micro-hardness was investigated with scanning electron microscopy and energy dispersive spectroscope.The preliminary results show that the N2-atmosphere made a big difference.To be specific,the GH4169 coating comprised columnar dendrites and a portion of equiaxed dendrites; the N2-atmosphere cooled and solidified the molten “pool” of GH4169 much faster than Ar-atmosphere,because of higher heat capacity and greater thermal conductivity.In the solidification,N2 significantly increased the Nb-content in γ-phased grains,and simultaneously decreased the Nb-content in Laves-phased clusters.In addition,the dual-ageing of GH4169 coatings initiated the formation of γ-phased grains in GH4169 substrate.The higher Nb-content and more precipitation of γ-phased grains accounted for the micro-hardness enhancement.

     

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