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准晶磨料对不锈钢亚表层强化形为的有限元仿真

Surface Reinforcement of Stainless Steel by Quasicrystals-Abrasive Polishing:A Simulation Study

  • 摘要: 新型准晶磨料与传统金刚石和Al2O3磨料进行对比研究,利用单颗粒模型,针对现实复杂工况情况,选取圆形、三角形、梯形和刀形四种典型磨粒形状,分别对不锈钢表面进行切削有限元仿真。结果表明:针对不同形状的磨粒,圆形磨粒对不锈钢纵向亚表层的影响最深。不锈钢表面经九次反复切削累积,圆形的等效应力是刀形的2.6倍,圆形的等效应变是三角形的5倍。磨粒反复切削工件表面后,针对不同磨料,准晶磨料对不锈钢亚表层的等效应力纵向影响深度大于金刚石和氧化铝。经准晶、金刚石和Al2O3磨料处理的表层最大的平均等效应变分别为77%、75%、45%。准晶磨料无论是圆形磨粒或尖角刀形磨粒,对不锈钢表面的作用机制都更倾向于塑变疲劳磨损。

     

    Abstract: The abrasive polishing of 304 stainless-steel surfaces with quasicrystal powder were mathematically formulated with single-particle model and numerically simulated in finite element method.The influence of the quasicrystal abrasive shapes,including spherical-ball and triangular/trapezoidal/stripe-shaped flakes,on the reinforcement and wear-rate of stainless steel surfaces was investigated.The simulated results show that depending on the grain-shape,the quasicrystal abrasive outperforms the conventional diamond and alumina abrasives.The impact of quasicrystal grain-shape on the equivalent stress can be listed in a descending order:spherical-ball>stripe-shaped flakes>triangular flakes.The longitudinal effect of the quasicrystal on the equivalent stress and its depth is stronger than that of either diamond or alumina.When it comes to the average maximum equivalent-strain induced,there exists a descending-order:quasicrystal(77%) > diamond(75%) > alumina(45%).The fatigue wear originated from plastic deformation may account for the wear-mechanism of stainless steel.

     

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