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涂层组分对磁控溅射制备Ti600合金表面Ti-Al-N涂层组织微观结构的影响

Effect of Ti/Al Ratio on Microstructure of Ti-Al-N Coatings Deposited by Magnetron Sputtering

  • 摘要: 以电弧复合磁控溅射沉积工艺在Ti600合金基体上沉积得到Ti-Al-N涂层,通过控制公转速度的方式来获得不同涂层组分,实验研究涂层组分对涂层组织微观结构的影响。研究结果表明:随着公转速度的增加,涂层内Ti/Al比表现出减小的变化。在涂层表面上形成了许多尺寸较大的颗粒与一些凹坑结构,较小Ti/Al比试样形成了少量的表面大颗粒,并得到致密组织结构。退火态和沉积态涂层形成了相近的表面形貌。涂层厚度发生了先升高后降低,2#试样达到了最大的沉积速率。随着深度的增加,Al,O元素的含量表现出先增加后降低的变化规律,在涂层6μm之后Ti和N元素含量得到明显的增加。当涂层内Ti/Al比例减小后,形成的Ti2AlN特征峰发生了先增大后降低的变化现象。为了提高Ti2AlN涂层的纯度与结晶度,应选择2#试样的制备工艺。

     

    Abstract: The Ti-Al-N coatings were synthesized by arc magnetron co-sputtering on Ti600 alloy substrate.The influence of the annealing and Ti/Al ratio(controlled by sample revolution speed)on the microstructures,thickness and phase-structures was investigated with X-ray diffraction,energy dispersive spectroscopy and scanning electron microscopy.The results show that the synthesis conditions had a major impact.To be specific,as the Ti/Al ratio decreased,the as-deposited Ti-Al-N coatings became increasingly smooth and compact because of the decreases of droplet and pit densities and because of reduction of grain-size;the Ti2AlN phase and thickness changed in an increase-decrease manner after annealing.Moreover,the depth profiles of Al and O varied in an increase-decrease mode,at a depth≥6 μm,Ti-and N-contents significantly increased.We suggest that the optimized Ti/Al ratio be 2.36 in growth of Ti2AlN-phase dominant coatings.

     

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