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夹管型橡胶真空界面阀的设计及流通性能分析

Design and Performance of Newly-Developed Rubber Vacuum Pinch Valve: A Simulation Study

  • 摘要: 真空界面阀作为真空排污系统的核心部件,作用是在非工作状态下把真空管道内真空与外界大气阻隔开,在工作状态下阀体打开利用负压将污物抽走,设计一款可靠、实用的真空界面阀对整个真空排污系统非要重要,本文设计一款夹管型橡胶真空界面阀,利用橡胶材料的拉伸实验数据,确定橡胶材料的本构模型,导入ANSYS Workbench中对橡胶阀体进行有限元分析,确定真空界面阀主体所采用橡胶的厚度,并具体分析了该厚度阀体闭合状态下的结构强度和密封性能,开启状态下的结构强度和流通开度,通过对实验结果的拟合,表明界面阀在两种状态下的密封性能、流通开度以及结构强度都达到了设计要求。

     

    Abstract: A novel rubber vacuum pinch-valve,a key component of the advanced water-saving vacuum toilet system and working in a low vacuum,was developed.The influence of the thickness,geometry and mechanical properties of the manually controlled rubber vacuum pinch-valve on the switching performance,including but not limited to the structural strength,durability,sealing capacity and maximum flow cross-sectional area,was empirically approximated,mathematically formulated with Mooney-Rivlin and Yeoh models,theoretically analyzed,and numerically simulated in finite element method with ANSYS software for design optimization.The simulated results show that when it comes to design requirements,the newly-developed vacuum pinch valve,2.5 mm in wall thickness,does an excellent job.

     

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