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液环真空泵内部流场仿真与性能试验

Flow Fields in Liquid Ring Vacuum Pump: A Simulation and Experimental Study

  • 摘要: 液环真空泵研发周期长、资金投入大、研发失败率高。为解决以上问题,本文用ANSYS对工作过程中的液环真空泵内部流场进行仿真,通过对液环真空泵工作过程中泵体内的工作液和空气动态分布、流体速度动态变化、压力分布动态变化进行计算分析,验证液环真空泵的设计是否合理。根据仿真结果确定设计方案后,对液环真空泵各部件进行机加工生产,并在组装成型后进行液环真空泵关键性能测试。经测试,液环真空泵工作正常且各设计指标均达到预定要求。在实际生产中证明,经流场仿真分析后液环真空泵设计成功率高,并且能缩短其研发周期,节约资金,为企业带来了较大的经济效益。

     

    Abstract: The gas-liquid two-phase flow fields,in liquid ring vacuum pump,were empirically approximated,mathematically modeled,numerically simulated with ANSYS software and experimentally evaluated for design optimization.The influence of the impeller blade number,blade profile and rotation speed on the properties of the flow fields,including,but not limited to the distributions of air and water,dynamic distributions of the velocity and pressure of air and water,pumping speed in operation mode,was investigated via simulation.The prototyped liquid ring vacuum pump,designed on the basis of structural optimization via simulation,was constructed and tested.The preliminary results show that the newly-developed liquid ring vacuum pump meets all the technical requirements.We suggest that the self-developed simulation scheme be of some technological interest in design of novel liquid ring vacuum pump because of lower cost,shorter development cycle,higher success-rate and greater economic impact.

     

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