高级检索

AlTiXN/AlTiN(X=Cr,Si)纳米多层涂层的制备及铣削性能研究

Surface Modification of Cemented Carbide Substrates with AlTiXN/AlTiN(X = Cr,Si) Multilayered Coatings

  • 摘要: 采用电弧离子镀技术在硬质合金基体和立式面铣刀上分别沉积了AlTiN、AlTiCrN/AlTiN、AlTiSiN/AlTiN纳米多层涂层, 采用扫描电子显微镜、X射线粉末衍射仪、能谱仪、纳米划痕、纳米压痕以及摩擦实验和切削实验等对AlTiN、AlTiCrN/AlTiN、AlTiSiN/AlTiN纳米多层涂层的结构、力学性能、摩擦性能和切削性能进行分析。结果表明, 上述涂层表面形貌均较平整、大颗粒数量较少, 涂层截面均较为致密。AlTiN涂层的膜基结合力为47 N, AlTiCrN/AlTiN在极限载荷为49.79 N时出现大块剥落, 而AlTiSiN/AlTiN涂层的膜基结合力较大, 为53.76 N。AlTiN、AlTiCrN/AlTiN、AlTiSiN/AlTiN涂层的硬度分别为24.9±3.42, 26.24±2.36, 32.74±4.21 GPa。在600℃高温摩擦磨损测试过程中, AlTiN涂层其磨损机制主要表现为磨粒磨损和氧化磨损, 而AlTiCrN/AlTiN及AlTiSiN/AlTiN涂层磨损机制主要为粘着磨损和氧化磨损。涂层刀具铣削加工钛合金 (Ti6Al4V) 的寿命长短依次为AlTiN<AlTiCrN/AlTiN<AlTiSiN/AlTiN。AlTiN涂层刀具的磨损形式主要是粘着磨损氧化磨损, AlTiCrN/AlTiN涂层铣刀的磨损形式为磨粒磨损、粘着磨损及氧化磨损, AlTiSiN/AlTiN涂层的磨损形式为边界磨损、粘着磨损、氧化磨损。AlTiCrN/AlTiN、AlTiSiN/AlTiN多层涂层的硬度和膜基结合力较高且具有较低的磨损率, 使得涂层在切削过程中具有更长的切削寿命。

     

    Abstract: The surfaces of cemented carbide substrate and face-milling tool were modified with the AlTi (X) N/AlTiN (X = Cr, Si) multilayered coatings synthesized by arc ion plating. The interfacial adhesion and surface tribological behavior of the multilayered coatings were characterized with scanning electron microscopy, X-ray diffraction, energy dispersive spectroscopy and conventional mechanical probes. The results show that the smooth compact multilayered coatings with strong interfacial adhesion significantly improved the surface hardness and wear-resistance to varying degrees. For example, the interfacial adhesion of the AlTiN, AlTiCrN/AlTiN and AlTiSiN/AlTiN coatings were 47, 49. 79 and 53. 76 N, respectively. The increased milling lifetime of the surface modified tools was listed in an ascending order: AlTiN < AlTiCrN/AlTiN < AlTiSiN/AlTiN. The adhesion-wear, abrasive-wear and oxidationwearpossibly accounted for the wear mechanisms of the multilayered coatings. We suggest that the AlTi (X) N/AlTiN (X = Cr, Si) coatings be of some technological interest in machining of titanium alloys.

     

/

返回文章
返回