高级检索

超高洁净环境下批量真空计同步比对校准装置研制

Development of Synchronous Comparative Calibration System for a Batch Ionization Gauges in Particle-Free Environments

  • 摘要: 针对深圳高重频X射线自由电子激光装置(S3FEL)超导加速腔超高洁净度(ISO Class 10)与千量级真空计批量校准需求,本文研制了一款超净环境下多通道同步比对校准装置。通过集成动态流量平衡调控、微米级颗粒控制系统及磁场补偿设计,解决了传统校准设备洁净度不足、校准效率低及冷阴极真空计磁场干扰三大技术难题。基于分子流场理论与蒙特卡洛仿真优化校准室结构,结合扩展腔室实现轴对称压力分布,压力梯度Δp/p0≤7%。实验表明,系统极限真空度达4.5×10−8 Pa,与模拟结果4.2×10−8 Pa具有很好的一致性,动态流量控制精度优于±1×10−10 Pa·m3·s−1,校准范围覆盖10−8~10−4 Pa,单次校准效率大幅度提高,满足S3FEL超净真空系统真空计校准要求。利用该装置完成了冷阴极真空计的比对实验,在10−8~10−4 Pa范围内示值偏差在−38.7%~+41.5%之间,符合冷阴极真空计典型计量特性。该装置满足S3FEL超净真空系统真空计比对校准要求,确保了大科学装置真空计量数据的准确、统一与可溯源。

     

    Abstract: In response to the demand for ultra-high cleanliness (ISO Class 10) and batch calibration of thousand-level vacuum gauges for the superconducting acceleration cavity of the Shenzhen high-frequency X-ray free electron laser device (S3FEL), this paper developed a multi-channel synchronous comparison calibration device in an ultra-clean environment. By integrating dynamic flow balance control, a micrometer particle control system, and a magnetic field compensation design, the three major technical challenges associated with traditional calibration equipment-insufficient cleanliness, low calibration efficiency, and cold cathode gauge tube magnetic field interference have been solved. Based on molecular flow field theory and Monte Carlo simulation optimization of the calibration chamber structure, combined with 316L stainless steel expansion chamber, an axisymmetric pressure distribution was achieved with a pressure gradient Δp/p0 ≤ 7%. Experiments have shown that the maximum vacuum of the system reaches 4.5×10−8 Pa, which is consistent with the simulation results of 4.5×10−8 Pa. The dynamic flow control accuracy is better than ± 1×10−10 Pa·m3·s−1, and the calibration range covers 10−4 ~10−8 Pa. Using the device, comparison experiments of cold cathode gauges were performed, showing indication deviations between −38.7% and +41.5% over the 10−8 to 10−4 Pa range, consistent with typical metrological characteristics of such gauges. The single calibration efficiency is greatly improved, meeting the regulatory calibration requirements of the S3FEL ultra-clean vacuum system. This study provides a high confidence solution for the vacuum metrology system of large scientific devices.

     

/

返回文章
返回