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激光熔覆WC/316L不锈钢复合涂层微观组织与耐磨性能研究

Microstructure and Wear Resistance of WC/316L Stainless Steel Composite Coating Fabricated by Laser Cladding

  • 摘要: 针对316L不锈钢表面硬度低、耐磨性差的问题,研究采用激光熔覆技术在316L基体表面制备不同WC颗粒含量的WC/316L复合涂层,以提升其表面硬度和耐磨性能。通过将316L粉末与1 wt.%及3 wt.% WC颗粒混合,在基底表面制备复合强化层,并采用光学显微镜(OM)、扫描电子显微镜(SEM)、能谱仪(EDS)及显微硬度测试对涂层微观组织、物相组成及力学性能进行系统表征。结果显示,WC颗粒显著细化涂层晶粒,平均晶粒尺寸由42.21 μm降至4.63 μm(3 wt.% WC/316L),表面显微硬度由185 HV提升至230 HV。摩擦磨损测试表明,涂层的平均摩擦系数从0.53降低至0.43,平均磨损量由0.43 mm3降至0.18 mm3,其磨损机理以磨粒磨损为主并伴有轻微粘附磨损。研究表明,适量WC颗粒的引入有效优化了微观组织,同时提升了316L不锈钢的表面硬度和耐磨性,为高性能WC/316L复合涂层的设计提供了理论依据。

     

    Abstract: The poor surface hardness and wear resistance of 316L stainless steel were addressed by fabricating WC/316L composite coatings with 1wt.% and 3wt.%WC on 316L substrates via laser cladding. The powders were mixed and deposited onto the substrate, and the resulting coatings were characterized by optical microscopy, scanning electron microscopy, energy-dispersive spectroscopy, and microhardness testing. It was observed that the introduction of WC particles resulted in significant grain refinement, reducing the average grain size from 42.21 μm in 316L to 4.63 μm in 3wt.%WC/316L, while the surface microhardness increased from 185 HV to 230 HV. Friction and wear tests revealed that the average friction coefficient decreased from 0.53 to 0.43 and the wear volume from 0.43 mm3 to 0.18 mm3, with abrasive wear as the predominant mechanism accompanied by minor adhesive wear. These findings demonstrate that the microstructural stability, hardness, and wear resistance of laser-cladded 316L coatings can be effectively enhanced through the incorporation of WC particles, providing a foundation for the design of high-performance WC/316L composite coatings.

     

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