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电阻点焊技术在行波管电子枪研制中的应用

Applications of Resistance Spot Welding in Assembling Electron Gun for Travelling Wave Tube: A Review Study

  • 摘要: 电阻点焊技术是行波管电子枪研制过程中的关键工艺技术。本文首先从行波管电子枪常用的点焊材料、点焊结构与方法、检验方法几个方面,详细描述了电阻点焊技术的应用现状;然后从行波管电子枪的电子光学设计要求、热力学性能等分析了产生这种应用的技术背景;最后,针对上述应用中一些典型的困难,基于一些团队的研究成果,提出了部分解决方案、技术方向和可能被忽略的技术空白。希望从业人员能够从中学到经验,提升行波管电子枪的电阻点焊水平。

     

    Abstract: The latest advance in resistive spot welding(RSW) the constituent parts,of miniaturized electron-gun made of different refractory alloys or ceramics in complicated structure and with delicate positioning difficulty,for travelling wave tube(TWT),was tentatively reviewed.The discussions with specific examples focused on: i) Materials properties,geometry,joints positioning,welding conditions,and evaluation of the welt-joint of the e-gun parts to be welt; ii) Design requirements of e-optics,thermodynamic performance of e-gun and welt-joint quality test in successfully applications of RSW technology; iii) Some experience,advices,suggestions and precautions for RSW applications,reported in literature.In addition,the theoretical/technological development trends,existing problems and possible solutions were also briefly discussed in a thought provoking way.

     

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